Coalescer Oil Water Separator
Oil Water Separator: Achieve Optimal Metalworking Fluid Life
Innovation Filter System Pvt Ltd, a leader in designing and manufacturing tramp oil removal systems for all metalworking fluids, presents its state-of-the-art coalescer oil water separator. Specifically engineered for CNC machine shops and metalworking industries, this solution efficiently and cost-effectively addresses common coolant contamination issues.
Contact us for a free consultation to see how our coalescer oil-water separators can solve your tramp oil problems.
What problems does the Coalescer Oil-Water Separator solve?
Maintaining clean CNC machine coolant and metalworking fluids is vital for several reasons:
- Contaminated coolant leads to frequent machine breakdowns and inefficient operations.
- Tramp oil removal manually is less efficient and a massive waste of your labour potential and time.
- High maintenance costs due to the need for regular coolant replacement. Check out our blog, which lists the hidden machining costs you incur from tramp oil.
- Ensures Compliance with Environmental Regulations
Why Choose Innovation Filter System's Coalescer Oil-Water Separator?
- Innovation Filter System's coalescer oil-water separator uses advanced coalescing media to efficiently remove tramp oil from CNC machine coolants and other metalworking fluids.
- At Innovation Filter System, we understand that removing tramp oil is not your primary business. Hence, we design the coalescer oil water separator with minimum manual work and maintenance in mind. It is a plug-and-play and forget type system.
- We are proud that more than 500 coalescer oil water separators have been in action in India and abroad since 2006. Significantly, the customer has yet to spend on consumables!
- Lastly, considering your unique situation and circumstances, we design each coalescer from scratch. We do not follow a one-size-fits-all policy.
Key Features of our Coalescer Oil-water Separator
High-Efficiency Coalescing Media
- Rapid Oil Separation: Our advanced media ensures up to 95% tramp oil removal.
- Improved Coolant Quality: Maintaining cleaner CNC machine coolant and metalworking fluids for better machine performance and manufacturing efficiency.
Durable and Easy Maintenance
- Robust Construction: Built with high-quality, corrosion-resistant materials.
- Simple Maintenance: Designed for easy cleaning and minimal downtime.
Key Benefits Shared by Customers of the Coalescer Oil Water Separator
- Efficiency and Performance: Experience significantly improved machine efficiency and performance with cleaner coolant, leading to longer machine life and reduced downtime.
- Cost-Effectiveness: Our system ensures longer-lasting coolant, reducing the frequency of necessary replacements and saving money on coolant replacements and maintenance costs.
- Environmental Compliance: Easily meet environmental regulations and ensure safe disposal of separated oil, reducing the risk of fines and enhancing your company's environmental responsibility.
Check how an automobile manufacturer solved a huge tramp oil problem in their surface coating process by installing our coalescer oil-water separator.
Applications of our coalescer
- CNC Machine Shops: Enhancing machine performance and longevity by maintaining clean coolant.
- Metalworking Industries: Improving efficiency and reducing waste management costs of your component washing machines and paint shop degrease tanks.
- Automotive and Aerospace: Ensuring compliance with environmental regulations while maintaining high production standards.
Customer Reviews
After installing the coalescer, we change the machining coolant less frequently since it does not allow an oil layer to be formed on the coolant surface.
- KOEL, Kolhapur
Coalescer was an excellent investment since we get the same 'chemical life' & cleaning with the cheaper alternative of alkaline degrease chemical.
- ZF Wind Turbines, Coimbatore
As an OEM, we only use coalescer for separating the oil layer formed on the degrease chemical used with our component washing machines.
- Cleantech, Pune
Product Models
Eco-Coalescer
- Application- Removing tramp oil from HMC, VMC, CNC machine coolant
- Suction capacity- Approx. 5 lit/min
- Suitable for tank volumes- Max. 500 lit
- Number of connected floats- 1 no.
- Material of construction of coalescer tank- Mild Steel, SS 304
Standard Coalescer
- Application- Removing tramp oil from industrial component washing machines
- Suction capacity- Approx. 15 lit/min
- Suitable for tank volumes- Upto2000 lit
- Number of connected floats- Upto 2 nos.
- Material of construction of coalescer tank- Mild Steel, SS 304
- Optional- heating arrangement with insulation
Super Coalescer
- Application- Removing tramp oil from industrial component washing machines
- Suction capacity- Approx. 50 lit/min
- Suitable for tank volumes- Upto10,000 lit
- Number of connected floats- Upto4 nos.
- Material of construction of coalescer tank- Mild Steel, SS 304
- Optional- heating arrangement with insulation
Mega Coalescer
- Application- Removing tramp oil from industrial component washing machines
- Suction capacity- Min. 100 lit/min
- Suitable for tank volumes- More than 10,000 lit
- Number of connected floats- Customized
- Material of construction of coalescer tank- Mild Steel, SS 304
- Optional- heating arrangement with insulation
References
Product Photos
Product Videos
Product FAQ
Customer Reviews
We certify that Innovation Filter System Pvt. Ltd. has designed and installed a system in our factory, improving our paint process. We have a tank process for our product surface coating application. IFS has installed the Tramp Oil Separator on degreasing tank. The installed system is as per our expectation and is performing well. Since the installation of this system, we have realized the following benefits- 1. The efficiency of degreasing process has increased since floating tramp oil is completely removed from the bath 2. Product rejects after final painting has come down by 80%
After installing the coalescer, we change the machining coolant less frequently since it does not allow an oil layer to be formed on the coolant surface.
Coalescer was an excellent investment since we get the same 'chemical life' & cleaning with the cheaper alternative of alkaline degrease chemicals.
We only use coalescers from the Innovation Filter System to separate the oil layer formed on the degreasing chemical used in our component washing machines.