Industry 4.0 strategies for cutting tools manufacturers

We believe that cutting tools manufacturers are looking for strategies to implement industry 4.0. Therefore, as proud, future-ready mechanical engineers, they understand sound engineering and good design. Precisely that is what Zoller and Transor India systems bring to the table. We serve the same customer base, i.e., cutting tools manufacturers- which makes us natural partners. Hence, to better serve the cutting tools manufacturers, we are allying and organizing an online event to showcase our abilities. We believe that we can make the cutting tools manufacturing business- Industry 4.0 ready through such efforts.

Why are Zoller and Transor natural partners for Industry 4.0 solutions?

The focus

It is a well-known fact that both companies are preferred partners for cutting tool manufacturers. Hence, it is not by accident that every major cutting tool manufacturer globally has at least one installation by both companies. Hence, our objectives and goals are aligned- to devise strategies and design products which aid in making the cutting tool business profitable.

The origins

Zoller and Transor are companies with German origins. ZOLLER was founded as a mechanical workshop in 1945 by Alfred Zoller in the South of Germany. On the other hand, Transor Filter Gmbh came into existence in 1981 in the small town of Usingen, a small town in Germany. Since their inception, both the companies have expanded and are now present in almost every country globally. Transor India is the latest venture of Transor Filter in collaboration with Innovation Filter Systems. Incidentally, the India headquarters of both the companies are in the industrial town of Pune- a hub for automotive and cutting tool manufacturing.

The values

Since both the companies have similar origin stories and share the same focus and vision, it is natural that both share similar value systems. We have independently developed and stick by the following code-

Unwavering customer focus-

Zoller and Transor strive to be as close to the customer as possible. Our aim and long-term vision are to be the preferred technology partners for cutting tool manufacturers. In this pursuit, we are making this small effort to organize an event that will showcase the various ways we can help cutting tool manufacturers.

Ethical business standards-

We believe that only those businesses thrive and prosper which deploy transparent and ethical standards and practices. Hence, it is no accident that Zoller thrives for the last 76 years and Transor for 40 years. By coming together for the event, we are helping each other forge a strong future for our companies and hope to establish a deeper relationship with our customers.

Design excellence

Both the companies have innovation in their respective DNA. All the products that we make are excellent pieces of engineering and design. It is a common understanding for us that our systems should elevate the stature of the shopfloor. We make efforts to build our systems to perform the functions they are supposed to perform in the most efficient way possible and make them aesthetically pleasing.

Why Zoller for cutting tools manufacturers?

Tool construction insists on specialization and maximum quality. Cutting tools are becoming more efficient, multi-functional, and complex. At the same time, solid competitive pressure requires lower production times and costs. If cutting tool manufacturers want to stand out through demonstrable quality and precision, as well as through an optimized, closed grinding process, look no further than ZOLLER. ZOLLER measuring devices and their corresponding interfaces to all reputable grinding machines give cutting tool manufacturers the competitive advantage they need.

Why Transor India for cutting tools manufacturers?

We believe that every cutting tool manufacturer strives to achieve excellence. This pursuit of excellence is a very pure endeavor. Hence, Transor India wants to help cutting tool manufacturers in this journey by filtering out the impure and allowing only the most pristine to touch their cutting tools.

The philosophy that we use to design our filtration systems is that the cutting tool manufacturers should focus on their core business of making cutting tools. We do not want them to worry about non-productive activities like changing ball screws, machine downtime, machine tank cleaning, and discarding used black oil.

Transor filtration systems work like a kidney for any grinding machine. The kidneys in a human body remove impurities from blood so that the body functions at its optimum health. Similarly, Transor systems remove solid suspended impurities in the grinding oil, which helps the grinding machine run at its optimum speed without unnecessary spares.

Why do cutting tools manufacturers need to implement industry 4.0 solutions?

Everyone has been through a very tough two years. The COVID pandemic taught us to value human life, be it yourself, our loved ones, or our employees. Hence, to cope with the drastic situation, almost all companies shifted their operations to virtual platforms. The threat of the pandemic is not over entirely, but things have certainly improved compared to that in 2020.

Subsequently, we are seeing a rising trend in cutting tool manufacturing to automate their operations and make them resilient to similar shocks in the future. Hence, globally, cutting tool manufacturers are looking for products and services that will reduce the reliance on manual processes. Industry 4.0 is no longer a buzzword but a need of the hour.

How can Zoller help cutting tools manufacturers achieve Industry 4.0 status?

With measuring technology 4.0 solutions from ZOLLER, cutting tool manufacturers are ready for the Smart Factory’s networked future. Whether incoming tool inspection, manufacturing, or final inspection: ZOLLER offers the perfect solution for checking and measuring tools, tool storage, and automation concepts — all networked with the z.One central tool database.

The shop floor-compatible compact solutions for universal tool inspection are easy to operate. Tool management, easy measuring of the grinding wheel package, data transfer, and the inspection of first grinding results are all essential for the practical setup of grinding machines.

With Smart Cabinets by ZOLLER, these software-linked storage cabinets ensure maximum transparency and organization with minimal effort. Intelligent automation solutions ensure high quality and deliver high efficiency.

How can Transor India help cutting tools manufacturers in the journey towards Industry 4.0 status?

Transor systems build their systems for total lights-out operation. We at Transor India know that the core function of cutting tool manufacturers is to grind the perfect cutting tools and not to maintain extra accessories like the filtration system. Hence, all our systems- even the basic models come with hands-free operation.

With Transor India systems, cutting tool manufacturers save precious time and workforce by avoiding the following non-value-added activities-

1. Since we filter the grinding oil down to 1–3-micron levels, this eliminates the chances of carbide settling in the tank. Thus, eliminating machine downtime because of tank cleaning.
2. We eliminate chances of machine and production downtime because of grinding machine failures due to ball screw and guideway damage.
3. Transor is probably the only filter manufacturer globally that does not rely on frequent filter changes as its primary revenue stream. Transor warranties its filter elements for one year from the date of installation. However, the elements can be used for at least 2-3 years on average in real-life production scenarios. The longest that a Transor system has gone without filter change is eight years!  

If you want to know how we think the future shop-floor will be, please click here.

Event on Industry 4.0 for cutting tools manufacturers by Zoller and Transor

Both these companies endeavor to come together to serve cutting tool manufacturers in the best possible way. Therefore, we have decided to conduct an online session for all cutting tool manufacturers. Mr. Amit Salunkhe- General Manager India & South East Asia · ZOLLER India & South East Asia will conduct this session with Mr. Ajinkya Kelkar- Director, Transor India. Below are the details of the event-

Broad agenda for the session-  

1. Mr. Kelkar will introduce himself and Mr. Salunkhe.
2. Presentation on Zoller products and solutions
3. Presentation on Transor India products and solutions
4. Discussion on Industry 4.0 and how Zoller and Transor can help cutting tool manufacturers in achieving it.
5. Interesting case studies from both companies

In conclusion, we believe in knowledge sharing. Therefore, we hope this event will spark exciting debates around Industry 4.0 for cutting tool manufacturing. In the end, we want to empower cutting tool manufacturers. We want our customers to have smooth operations and have a profitable and sustainable business. Above all, the discussion during the event will clarify the doubts regarding Industry 4.0 solutions.

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