Coalescer Oil Water Separator

Coalescer: Trusted oil-water separator for complete oil removal

An oil water separator for the 21st century

It's time for an oil and water separation technology that really works. The Coalescer oil water separator is not like the ordinary skimmer. Ordinary oil skimmers work by skimming the floating tramp oil off the water surface.

However, we all see a thick layer of tramp oil on the water surface despite a skimmer running in a tank corner. 

 

Why is the Coalescer oil water separator more effective at removing oil?

The Coalescer is a superior separation technology that forces two tiny oil droplets to 'coalesce' to form a giant droplet to produce excellent oil and water separation.

The Coalescer is a fantastic oil-water separator that uses coalescing material to remove up to 95% of all floating oil from the water's surface. The Coalescer is also very helpful in removing sludge, scum, and dirt particles which are often found floating on coolant or degrease solution surfaces.

Yet another reason for the coalescer to be so effective is its ability to move the fluid. The fundamental difference between a traditional oil skimmer (belt, disc, or tube) is that the skimmer moves on the water's surface while the oil film is stationary. In the case of the coalescer, the separator itself is stationary while the oily fluid is circulated through it. The fluid movement through the oil water separator- aerates it and eliminates bacterial growth. 

 

How does a Coalescer oil water separator work?

The Coalescer uses a specially designed floating suction device (float). The float is permanently installed in the tank from which oil needs to be separated. The float is engineered to perfection to adjust itself according to the changing fluid levels.

The other end of the float is connected to a pump. When the pump starts, the float sucks the top layer of floating oil with water. It passes the oily solution through the coalescence chamber inside the coalescer tank and finally to the separation chamber.

The Coalescer uses a triple-stage separation system to efficiently remove large and small oil droplets from the water.

 

Some of the key benefits of using a Coalescer oil water separator- as shared by our customers

  1. Improvement in the working condition on a shopfloor since the Coalescer eliminates bacterial growth, which causes foul smell.
  2. By using a Coalescer oil-water separator, you will be able to reduce the consumption of fluids by 70%.
  3. The separation of oil from water-based process fluids results in a cleaner process throughout the shop. Cleaner process fluids reduce their consumption and make the entire manufacturing process extremely efficient.
  4. It ensures the smoother running of equipment and reduces maintenance requirements.

 

Range of Applications of our coalescer oil water separator

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Coalescer Oil Water Separator Product Brochure

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References

Bajaj
Piaggio
Bonfiglioli
ZF
Badve Engineering
Leo Surface Coating

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Product FAQ

No, a coalescer performs the function of an oil skimmer- but effectively. It is used only to remove floating oil from water or water-based solutions.
Eco and Standard models of the coalescer are portable. Super and Mega models of the coalescer oil separator are not portable.
The oil that the coalescer removes is usually tramp oil, which is unwanted oil. However, in applications like component washing after quenching operation, the coalescer can recover quenching oil from the degreasing solution. However, the recovered oil in the 3rd chamber of the coalescer will also have close to a 5 percent degreasing solution.

Customer Reviews

Badve Engineering Limited

We certify that Innovation Filter System Pvt. Ltd. has designed and installed a system in our factory, improving our paint process. We have a tank process for our product surface coating application. IFS has installed the Tramp Oil Separator on degreasing tank. The installed system is as per our expectation and is performing well. Since the installation of this system, we have realized the following benefits- 1. The efficiency of degreasing process has increased since floating tramp oil is completely removed from the bath 2. Product rejects after final painting has come down by 80%